Frequently Asked Questions (FAQs)
Summary
This article will outline the proper steps in grounding your DC power distribution system.
Question
What is the proper way to ground a power system?
Answer
Since no two ground points have exactly the same potential, the idealized concept of a single ground potential is a snare and a delusion. In many cases the potential difference is small, but a difference in two ground potentials of even a fraction of a volt could cause amperes of current to flow through a complete ground loop. (Ground loop is a term used to describe any conducting path formed by two separate connections to ground). Ground loops can cause serious interference problems when voltages developed by these currents are coupled into sensitive signal circuits. To avoid ground loop problems, there must be only one ground return point in a power supply system. (A power supply system includes the power supply, all of its loads, and all other power supplies connected to the same loads). The selection of the best ground return point depends on the nature and complexity of the DC wiring. In large systems, practical problems frequently tend to force compromises with the ideal grounding concept. For example, a rack mounted system consisting of separately mounted power supplies and loads generally has multiple ground connections. Each instrument usually has its own chassis tied to the third grounding wire of its power cord, and the rack is often connected by a separate wire to ground. With the instrument panels fastened to the rack frame, circulating ground currents are inevitable. However, as long as these ground currents are confined to the ground system and do not flow through any portion of the power supply DC distribution wiring, their effect on system performance is usually negligible. To repeat, separating the DC distribution circuits
from any conductive paths in common with ground currents will in general reduce or eliminate ground loop problems. The only way to avoid such common paths is to connect the DC distribution system to ground with only one wire.
illustrates this concept: DC and signal currents circulate within the DC system, while ground loop currents circulate within the ground system. Steps, 1, 2, and 3 make specific recommendations for avoiding ground loop problems.
STEP 1: Designate one of the DC distribution terminals as the DC common point.
There should be only one DC common point in a DC system. If the supply is to be used as a positive source, then the negative DC distribution terminal is the DC common point. If it is to be a negative source, then the positive DC distribution terminal is the DC common point. Here are some additional suggestions for selecting the best DC common point for five different classes of loads:
a. Single isolated load.
A single isolated load exists when a power supply is connected to only one load and the load circuit has no internal connections to the chassis or ground. If the power supply output terminals are to be used as the DC distribution terminals, then the DC common point will be either the positive or negative power supply output terminal (
). If remote sensing is to be used and the load terminals will serve as the distribution terminals, then either the positive or negative load terminal will be the DC common point (
Figure 4B).
b. Multiple ungrounded loads.
This alternative applies when separate pairs of load leads connect two or more loads and none of the load circuits has an internal connection to chassis or ground (
). Use the positive or negative DC distribution terminal as the DC common point.
c. Single grounded load.
When a power supply is connected to a single load that has a necessary internal connection to chassis or ground as in
, or when a supply is connected to multiple loads only one of which has a necessary internal connection to chassis or ground as in
Figure 7, the load terminals of the grounded load must be designated the DC distribution terminals, and the grounded load terminal is necessarily the DC common point.
d. Multiple Loads, Two or More of Which are Individually Grounded.
This undesirable situation must be eliminated if at all possible. Ground loop currents circulating through the DC and load wiring cannot be avoided so long as separate loads connected to the same power supply or DC system have separate ground returns as shown in
. One possible solution is to break the ground connection in all of the loads and then select the DC common point using the multiple ungrounded load alternative as in (b) above. Another would be to break the ground connection in all but one of the loads and select the
DC common point as in alternative (c). If there are two or more loads with ground connections that cannot be removed and the system is susceptible to ground loop problems, then the only satisfactory solution is to increase the number of power supplies and to operate each grounded load from a separate supply. Each combination of power supply and grounded load would be treated as in alternative (c).
e. Load system floated at a DC potential above ground.
It is sometimes necessary to operate the power supply output at a fixed voltage above or below ground potential. The usual procedure in these circ*mstances is to designate a DC common point using whichever of the preceding four alternatives is appropriate, just as though conductive grounding were to be used. Then connect this DC common point to the DC ground point through a 1 microfarad capacitor as shown in
.
Select the DC Ground PointSTEP 2. Designate the terminal that is connected to ground as the DC ground point.
The DC ground point can be any single terminal, existing or added, that is conductive and connected to the ground of the building wiring system and then eventually to earth ground.
STEP 3. Connect the DC common point to the DC ground point, making certain there is only one conductive path between these two points.
Make this connection as shown in Figures 4, 5, 6, or 7. Make the connection as short as possible and use a wire size such that the total impedance from the DC common point to the DC ground point is not large compared with the impedance from the ground point to earth ground. Flat braided leads are sometimes used to further reduce the high frequency component of the ground lead impedance.